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Thermocoat-M - Refractory Castables




Our company is a reputed Manufacturer, Supplier and Exporter of Thermocoat-M from Gujarat, India. Customers from all over the world prefer our product because of their easy & multiple application methods, great adhesion power and low maintenance. We are proficient in handling bulk orders of Thermocoat-M and ensuring their timely delivery.

 

Thermocoat-M Zirconia rich refractory coating compound, is developed specially to Protect Refractory linings, Monolithic, Ceramic Fiber Modules, Castables, Kiln/Furnace Steel Shells, Chimneys, Boilers, Kiln Furniture, Ferrous – nonferrous metals, melting crucibles, etc. against severe attacks and sandblasting effect of fumes, chemicals and molten metals at low/high temperature. The use of Thermocoat-M is highly advantageous in industries where continuous high temperature heating, burning- oil – erosion/corrosion is a chronic problem.

Thermocoat-M is zircon rich refractory coating compound containing high percentage (63%) Zirconia and is most ideal for ferrous and non ferrous metals and refectories except Aluminum metal. Thermocoat-M protects from corrosion erosion, chemical fumes and flue gases escaping from heating chambers and severely affecting metals and refractory and reducing their service life.

Applicatios – Procedurer :

  • Mixing : Dry mix thoroughly Thermocoat-M powder, add clean tap water to it approx. 300ml to 1kg Powder. Mix them till homogenous slurry like consistency is achieved. Adjust the water amount to suit your application need. Consume the mix within 2-3Hours.
  • Application : Apply Thermocoat-M by brushing / spraying / toweling on the surface to a thickness of around 1mm as per the need arises.
  • Coverage : 03.0 kg Thermocoat-M covers around 1 mm thick one Sq.Mtr area however coverage of Thermocoat coating depends upon surface conditions.

 

Main Chracateristics And Advantages Of Thermocoat-M :

  • Easy to mix. Easy to apply by trowel ling, brushing or spraying.
  • Good adhesion to metal, refractory bricks, monolithic, castable and ceramic fiber modules.
  • Excellent dry strength, resistance to powdering.
  • Good chemical resistance.
  • Gas-tight surface without spelling or cracking.
  • Considerable increase in service life of refractory lining and heating systems.
  • Reduction in slag adhesion.
  • Protects metals and refractory from destructive heat escaping from the heating ducts and combustion chamber, creating corrosion and cavitations etc.
  • Thermocoat-M coating will be great benefit to use in Rotary, Roller Kiln,
  • Chimneys, Boilers, Ducts, Kiln Furniture.
  • Reduces expensive maintenance and plant shut down cost considerably.

Specifications

Cold Crushing Strength 35-45 Kg/cm2 (min)
State Powder
Temperature 1710 Degree C
SiO2 Content (%) 10-46%
Al2O3 Content (%) 50-55%
Alumina 60% (minimum)
Iron 1% (max)